Powertrain Mechanical Design Engineer

Powertrain Mechanical Design Engineer role at Beyond Aero

Aviation will be electric. We are committed to making hydrogen-electric propulsion a reality by building the first electric business aircraft using hydrogen propulsion to fly up to 800 NM.

We deeply value caring for our Beyonders, fostering a culture of trust and collaboration, and continuously raising our standards while maintaining a pragmatic mindset. Our mission: Make possible, certifiable and profitable the first private aircraft designed for hydrogen-electric propulsion.

About The Role

We are seeking a mechanical design engineer with proven experience in the design and integration of turbomachinery in aircraft engines. The ideal candidate will understand the physical constraints related to the integration of engine components (volume, weight, vibration, loads) and be aware of certification requirements. As a Powertrain Mechanical Design Engineer, you will work closely with the Lead Propulsion Engineer.

• Evaluate different physical arrangements of engine components (fan, gearbox, cooling pumps, e-motor, etc.), considering inputs from different teams
• Estimate component dimensions and masses using appropriate methods at each development stage (hand calculations, semi-empirical methods, supplier data, detailed simulation, etc.)
• Prepare technical requirements for suppliers and participate in supplier meetings
• Integrate engine components into the larger engine assembly, considering vibration, thermal, electrical, clearances, and other constraints
• Work with Propulsion structural engineers to optimize structural elements within the engine
• Liaise with manufacturing and operations teams to address producibility and maintainability solutions
• Participate in design reviews and safety reviews
• Track engine component weights and update the e-BOM
• Deliver the CAD design of the engine, including sub-systems and components
• Compile and deliver all documentation related to the mechanical design (drawings, checklists)

The mission will be successful if Beyond has a robust, certifiable, and efficient hydrogen-electric propulsion system ready for entry into service of the aircraft.

About You

• You have a Master’s or PhD degree in Aerospace Engineering, Mechanical Engineering or a related field with focus on Propulsion Systems
• You are proficient in CAD modelling and product configuration
• You have at least 5 years of experience in mechanical design and physical integration of aerospace propulsion systems or similar high-performance rotating machinery
• You have proven experience on at least one aircraft engine program (e.g., turbofan, turboprop, electric, hybrid)
• You have knowledge of Hydrogen-Electric or Hybrid-Electric powertrain components (fan, gearbox, cooling pumps, e-motor, etc) and certification requirements applicable to aircraft engines (e.g., CS-E, SC E-19)
• You have a holistic approach to mechanical design with an understanding of how design choices affect overall weight and dimensions of the propulsion system
• You are autonomous, curious, and a good team player
• You can challenge existing processes in a spirit of continuous improvement
• You have experience in a multi-cultural environment and understand international diversity

Thrive at Beyond Aero

• Work in an international and friendly work environment (10 nationalities)
• Learn from experts in the aerospace field
• Work in a flexible work organization with access to partial remote work

If you thrive in a fast-paced, pioneering and flexible environment where care and growth are celebrated, join us.

Beyond Aero is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, sex, gender, sexual orientation, age, colour, religion, national origin, protected veteran status or on the basis of disability.

Seniority level

• Mid-Senior level

Employment type

• Full-time

Job function

• Engineering and Information Technology

Industries

• Aviation and Aerospace Component Manufacturing

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